Gerani
Research and development company for automated industrial metrology systems
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The Company
The Company
We are a research and development company based in Slovenia, specializing in virtualization technologies for optical (machine vision) automated industrial metrology systems. Since 2012, we have been delivering advanced automated industrial metrology systems.
Our mission is to provide simulation and off-line programming software and services for machine vision based industrial metrology, to unleash unprecedented opportunities for effective commissioning, comprehensive testing, operating personnel training for these systems.
Industrial Metrology Automation
Industrial Metrology Automation
For almost 15 years, we have been designing and commissioning measurement systems at automotive plants worldwide. Building these systems is a complex process, requiring strict adherence to technical specifications, precise calibration of all components, and thorough verification of measurement results.
Achieving optimal performance often demands fine-tuning each measurement position — a time-consuming task when performed on-site. To reduce deployment time, we have shifted as much of the design, testing, and optimization process as possible to an offline environment. This approach ensures faster implementation, greater efficiency, and consistently reliable results.
Virtual Commissioning of Metrology Systems
Virtual Commissioning of Metrology Systems
We specialize in developing cutting-edge virtual commissioning systems, transforming how measurement stations are designed, tested, and optimized. As a proud participant in the Industry 4.0 revolution, we embrace the power of digitization, bringing tomorrow’s technologies to life today.
Our innovative virtual sensor technology accurately simulates real-world measurement sensors, enabling seamless virtual commissioning of entire measurement stations. By harnessing advanced digital twin technology, we empower businesses to optimize efficiency, reduce costs, and accelerate innovation — all in a fully digitized environment.
Software development
Software development
Our innovation centers on developing mission-critical components for virtual commissioning in metrology systems. At its core is our proprietary virtual sensor, which delivers precise simulations of camera systems, replicating the performance of optical measurement sensors in leading industrial metrology setups.
To ensure seamless integration, we’ve created robust middleware that connects all components of a metrology station. This middleware enables synchronization with robot and PLC simulations, forming a unified virtual measurement system. The result is a complete end-to-end simulation that allows industries to test, optimize, and validate processes with exceptional precision and efficiency.
Metrology data analysis
Metrology data analysis
Metrology systems operate at the edge of their accuracy limits, where even minor misconfigurations, imprecise calibrations, or deviations in the construction process can lead to incorrect measurement results. Diagnosing these issues demands significant expertise and experience, often creating challenges in industrial environments.
To simplify debugging and verification, we have developed advanced tools for analyzing and visualizing measurement data. These tools provide clear insights into system performance, helping identify and resolve issues efficiently while ensuring the reliability and accuracy of measurement processes.
Trusted by automotive factories around the world
Trusted by automotive factories around the world
Automative factories in:
Wolfsburg, Germany
Kaluga, Russia
Automative factories in:
Charleston, SC, USA
DaQing, China
Taizhou, China
Automative factories in:
CatHai, Vietnam
Automative factories in:
Fremont, CA, USA
Automative factories in:
Pune, Maharashtra, India
Automative factories in:
Foshan, Guandong, China
Changchun, China
Automative factories in:
Shanghai, China
Qingdao, China
Tianjin, China
Nanjing, China
Automative factories in:
Taizhou, China
Automative factories in:
Spartangurg, SC, USA
Dadong, Shenyang, China
Tiexi, Shenyang, China
Automative factories in:
Leipzig, Germany
Bratislava, Slovakia
Our notable projects
Our notable projects
Volkswagen, Chattanooga, TN, USA
2012
10+ automatic manufacturing process inspecion and trend measurement stations in carbody-in-white production conveyor
FANUC robots with HGV machine vision optical gradient measurement sensors
SIEMENTS Simatic PLC software and controllers
4+ different car models in all stages of carbody manufacturing: hang-on parts, side panels, underbody, main body
Tesla, Fremont, CA, USA
2018
15+ automatic manufacturing process inspecion and trend measurement stations in carbody-in-white production conveyor
FANUC industrial robots with point cloud modulated light Zeiss sensors
KUKA industrial robots with optical gradient machine vision Zeiss measurement sensors
ROCKWELL Automotion / Allen-Bradley PLC controllers
2 different car models in all stages of carbody manufacturing: hang-on parts, side panels, underbody, main body
Geely, Tiexi, China
2015
4+ automatic manufacturing process inspecion and trend measurement stations in carbody-in-white production conveyor
ABB industrial robots with point cloud modulated light Zeiss sensors
SIEMENS TIA PLC software and controllers
A carbody in under- and upper-stages of carbody manufacturing: hang-on parts, side panels, underbody, main body
Volvo, Charleston, SC, USA
2023
3 automatic absolute accuracy stations in carbody-in-white production conveyor, providing the same degree of accracy as a laboratory CMM (coordinate measurement machine)
ABB industrial robots with point cloud modulated light Zeiss sensors
METRONOR absolute accuracy tracking system
SIEMENS TIA PLC software and controllers
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